1. Design: Conical screw barrels have a tapered (conical) design, which helps in efficient material processing and mixing.
2. Materials: Typically made from high-quality steel with advanced coatings like bimetallic or nitride layers for enhanced wear resistance.
3. Types:
- Single screw conical barrel
- Twin screw conical barrel (used for specific mixing applications)
4. Advantages over cylindrical barrels:
- Better mixing and homogenization of materials
- Improved pressure and temperature control
- Reduced material degradation
5. Maintenance:
- Regular inspection for wear and coating damage
- Periodic re-coating or refurbishment to extend life
6. Customization:
- Specific screw geometry (flight design, pitch)
- Special coatings for aggressive materials (e.g., PVC processing)
- Size variations for different machine capacities
7. Industry use:
- Plastic extrusion (pipes, profiles, sheets)
- Injection molding (plastic parts manufacturing)
- Rubber processing
8. Performance factors:
- Screw speed and torque
- Barrel temperature zones for precise control
- Material feed rate optimization
1. Dimensions:
- Barrel diameter (outer): 80 mm to 250 mm (customizable)
- Screw diameter (base to tip): Tapered from 80 mm to 40 mm (example)
- Length: 1000 mm to 3000 mm (depends on machine size)
- Screw pitch: 30 mm to 80 mm (variable design)
2. Material composition:
- Base material: Alloy steel (e.g., 4140 or 4340)
- Liner/coating: Bimetallic alloy (e.g., Stellite or Colmonoy) or nitride coating
- Hardness: 58-62 HRC (wear-resistant surface)
3. Performance parameters:
- Maximum pressure: Up to 250 bar
- Temperature range: 150°C to 350°C (depending on material)
- Wear resistance: >10, 000 hours (with coating)
4. Screw geometry:
- Flight type: Single or double start helical flights
- Conical angle: 5° to 10° (design-specific)
- Mixing zones: Special mixing elements for homogenization
5. Manufacturing process:
- Machining of base steel barrel
- Centrifugal casting or hardfacing for bimetallic liner
- Precision grinding and polishing of screw surface
6. Testing & quality:
- Dimensional inspection (CMM)
- Hardness testing of coating
- Performance trials in extrusion/injection setup
1. Dimensions:
- Barrel diameter (outer): 80 mm to 250 mm (customizable)
- Screw diameter (base to tip): Tapered from 80 mm to 40 mm (example)
- Length: 1000 mm to 3000 mm (depends on machine size)
- Screw pitch: 30 mm to 80 mm (variable design)
2. Material composition:
- Base material: Alloy steel (e.g., 4140 or 4340)
- Liner/coating: Bimetallic alloy (e.g., Stellite or Colmonoy) or nitride coating
- Hardness: 58-62 HRC (wear-resistant surface)
3. Performance parameters:
- Maximum pressure: Up to 250 bar
- Temperature range: 150°C to 350°C (depending on material)
- Wear resistance: >10, 000 hours (with coating)
4. Screw geometry:
- Flight type: Single or double start helical flights
- Conical angle: 5° to 10° (design-specific)
- Mixing zones: Special mixing elements for homogenization
5. Manufacturing process:
- Machining of base steel barrel
- Centrifugal casting or hardfacing for bimetallic liner
- Precision grinding and polishing of screw surface
6. Testing & quality:
- Dimensional inspection (CMM)
- Hardness testing of coating
- Performance trials in extrusion/injection setup
1. Dimensions:
- Barrel diameter (outer): 80 mm to 250 mm (customizable)
- Screw diameter (base to tip): Tapered from 80 mm to 40 mm (example)
- Length: 1000 mm to 3000 mm (depends on machine size)
- Screw pitch: 30 mm to 80 mm (variable design)
2. Material composition:
- Base material: Alloy steel (e.g., 4140 or 4340)
- Liner/coating: Bimetallic alloy (e.g., Stellite or Colmonoy) or nitride coating
- Hardness: 58-62 HRC (wear-resistant surface)
3. Performance parameters:
- Maximum pressure: Up to 250 bar
- Temperature range: 150°C to 350°C (depending on material)
- Wear resistance: >10, 000 hours (with coating)
4. Screw geometry:
- Flight type: Single or double start helical flights
- Conical angle: 5° to 10° (design-specific)
- Mixing zones: Special mixing elements for homogenization
5. Manufacturing process:
- Machining of base steel barrel
- Centrifugal casting or hardfacing for bimetallic liner
- Precision grinding and polishing of screw surface
6. Testing & quality:
- Dimensional inspection (CMM)
- Hardness testing of coating
- Performance trials in extrusion/injection setup
1. Dimensions:
- Barrel diameter (outer): 80 mm to 250 mm (customizable)
- Screw diameter (base to tip): Tapered from 80 mm to 40 mm (example)
- Length: 1000 mm to 3000 mm (depends on machine size)
- Screw pitch: 30 mm to 80 mm (variable design)
2. Material composition:
- Base material: Alloy steel (e.g., 4140 or 4340)
- Liner/coating: Bimetallic alloy (e.g., Stellite or Colmonoy) or nitride coating
- Hardness: 58-62 HRC (wear-resistant surface)
3. Performance parameters:
- Maximum pressure: Up to 250 bar
- Temperature range: 150°C to 350°C (depending on material)
- Wear resistance: >10, 000 hours (with coating)
4. Screw geometry:
- Flight type: Single or double start helical flights
- Conical angle: 5° to 10° (design-specific)
- Mixing zones: Special mixing elements for homogenization
5. Manufacturing process:
- Machining of base steel barrel
- Centrifugal casting or hardfacing for bimetallic liner
- Precision grinding and polishing of screw surface
6. Testing & quality:
- Dimensional inspection (CMM)
- Hardness testing of coating
- Performance trials in extrusion/injection setup
1. Dimensions:
- Barrel diameter (outer): 80 mm to 250 mm (customizable)
- Screw diameter (base to tip): Tapered from 80 mm to 40 mm (example)
- Length: 1000 mm to 3000 mm (depends on machine size)
- Screw pitch: 30 mm to 80 mm (variable design)
2. Material composition:
- Base material: Alloy steel (e.g., 4140 or 4340)
- Liner/coating: Bimetallic alloy (e.g., Stellite or Colmonoy) or nitride coating
- Hardness: 58-62 HRC (wear-resistant surface)
3. Performance parameters:
- Maximum pressure: Up to 250 bar
- Temperature range: 150°C to 350°C (depending on material)
- Wear resistance: >10, 000 hours (with coating)
4. Screw geometry:
- Flight type: Single or double start helical flights
- Conical angle: 5° to 10° (design-specific)
- Mixing zones: Special mixing elements for homogenization
5. Manufacturing process:
- Machining of base steel barrel
- Centrifugal casting or hardfacing for bimetallic liner
- Precision grinding and polishing of screw surface
6. Testing & quality:
- Dimensional inspection (CMM)
- Hardness testing of coating
- Performance trials in extrusion/injection setup
1. Dimensions:
- Barrel diameter (outer): 80 mm to 250 mm (customizable)
- Screw diameter (base to tip): Tapered from 80 mm to 40 mm (example)
- Length: 1000 mm to 3000 mm (depends on machine size)
- Screw pitch: 30 mm to 80 mm (variable design)
2. Material composition:
- Base material: Alloy steel (e.g., 4140 or 4340)
- Liner/coating: Bimetallic alloy (e.g., Stellite or Colmonoy) or nitride coating
- Hardness: 58-62 HRC (wear-resistant surface)
3. Performance parameters:
- Maximum pressure: Up to 250 bar
- Temperature range: 150°C to 350°C (depending on material)
- Wear resistance: >10, 000 hours (with coating)
4. Screw geometry:
- Flight type: Single or double start helical flights
- Conical angle: 5° to 10° (design-specific)
- Mixing zones: Special mixing elements for homogenization
5. Manufacturing process:
- Machining of base steel barrel
- Centrifugal casting or hardfacing for bimetallic liner
- Precision grinding and polishing of screw surface
6. Testing & quality:
- Dimensional inspection (CMM)
- Hardness testing of coating
- Performance trials in extrusion/injection setup1. Dimensions:
- Barrel diameter (outer): 80 mm to 250 mm (customizable)
- Screw diameter (base to tip): Tapered from 80 mm to 40 mm (example)
- Length: 1000 mm to 3000 mm (depends on machine size)
- Screw pitch: 30 mm to 80 mm (variable design)
2. Material composition:
- Base material: Alloy steel (e.g., 4140 or 4340)
- Liner/coating: Bimetallic alloy (e.g., Stellite or Colmonoy) or nitride coating
- Hardness: 58-62 HRC (wear-resistant surface)
3. Performance parameters:
- Maximum pressure: Up to 250 bar
- Temperature range: 150°C to 350°C (depending on material)
- Wear resistance: >10, 000 hours (with coating)
4. Screw geometry:
- Flight type: Single or double start helical flights
- Conical angle: 5° to 10° (design-specific)
- Mixing zones: Special mixing elements for homogenization
5. Manufacturing process:
- Machining of base steel barrel
- Centrifugal casting or hardfacing for bimetallic liner
- Precision grinding and polishing of screw surface
6. Testing & quality:
- Dimensional inspection (CMM)
- Hardness testing of coating
- Performance trials in extrusion/injection setup
1. Dimensions:
- Barrel diameter (outer): 80 mm to 250 mm (customizable)
- Screw diameter (base to tip): Tapered from 80 mm to 40 mm (example)
- Length: 1000 mm to 3000 mm (depends on machine size)
- Screw pitch: 30 mm to 80 mm (variable design)
2. Material composition:
- Base material: Alloy steel (e.g., 4140 or 4340)
- Liner/coating: Bimetallic alloy (e.g., Stellite or Colmonoy) or nitride coating
- Hardness: 58-62 HRC (wear-resistant surface)
3. Performance parameters:
- Maximum pressure: Up to 250 bar
- Temperature range: 150°C to 350°C (depending on material)
- Wear resistance: >10, 000 hours (with coating)
4. Screw geometry:
- Flight type: Single or double start helical flights
- Conical angle: 5° to 10° (design-specific)
- Mixing zones: Special mixing elements for homogenization
5. Manufacturing process:
- Machining of base steel barrel
- Centrifugal casting or hardfacing for bimetallic liner
- Precision grinding and polishing of screw surface
6. Testing & quality:
- Dimensional inspection (CMM)
- Hardness testing of coating
- Performance trials in extrusion/injection setup
1. Dimensions:
- Barrel diameter (outer): 80 mm to 250 mm (customizable)
- Screw diameter (base to tip): Tapered from 80 mm to 40 mm (example)
- Length: 1000 mm to 3000 mm (depends on machine size)
- Screw pitch: 30 mm to 80 mm (variable design)
2. Material composition:
- Base material: Alloy steel (e.g., 4140 or 4340)
- Liner/coating: Bimetallic alloy (e.g., Stellite or Colmonoy) or nitride coating
- Hardness: 58-62 HRC (wear-resistant surface)
3. Performance parameters:
- Maximum pressure: Up to 250 bar
- Temperature range: 150°C to 350°C (depending on material)
- Wear resistance: >10, 000 hours (with coating)
4. Screw geometry:
- Flight type: Single or double start helical flights
- Conical angle: 5° to 10° (design-specific)
- Mixing zones: Special mixing elements for homogenization
5. Manufacturing process:
- Machining of base steel barrel
- Centrifugal casting or hardfacing for bimetallic liner
- Precision grinding and polishing of screw surface
6. Testing & quality:
- Dimensional inspection (CMM)
- Hardness testing of coating
- Performance trials in extrusion/injection setup
1. Dimensions:
- Barrel diameter (outer): 80 mm to 250 mm (customizable)
- Screw diameter (base to tip): Tapered from 80 mm to 40 mm (example)
- Length: 1000 mm to 3000 mm (depends on machine size)
- Screw pitch: 30 mm to 80 mm (variable design)
2. Material composition:
- Base material: Alloy steel (e.g., 4140 or 4340)
- Liner/coating: Bimetallic alloy (e.g., Stellite or Colmonoy) or nitride coating
- Hardness: 58-62 HRC (wear-resistant surface)
3. Performance parameters:
- Maximum pressure: Up to 250 bar
- Temperature range: 150°C to 350°C (depending on material)
- Wear resistance: >10, 000 hours (with coating)
4. Screw geometry:
- Flight type: Single or double start helical flights
- Conical angle: 5° to 10° (design-specific)
- Mixing zones: Special mixing elements for homogenization
5. Manufacturing process:
- Machining of base steel barrel
- Centrifugal casting or hardfacing for bimetallic liner
- Precision grinding and polishing of screw surface
6. Testing & quality:
- Dimensional inspection (CMM)
- Hardness testing of coating
- Performance trials in extrusion/injection setup
1. Dimensions:
- Barrel diameter (outer): 80 mm to 250 mm (customizable)
- Screw diameter (base to tip): Tapered from 80 mm to 40 mm (example)
- Length: 1000 mm to 3000 mm (depends on machine size)
- Screw pitch: 30 mm to 80 mm (variable design)
2. Material composition:
- Base material: Alloy steel (e.g., 4140 or 4340)
- Liner/coating: Bimetallic alloy (e.g., Stellite or Colmonoy) or nitride coating
- Hardness: 58-62 HRC (wear-resistant surface)
3. Performance parameters:
- Maximum pressure: Up to 250 bar
- Temperature range: 150°C to 350°C (depending on material)
- Wear resistance: >10, 000 hours (with coating)
4. Screw geometry:
- Flight type: Single or double start helical flights
- Conical angle: 5° to 10° (design-specific)
- Mixing zones: Special mixing elements for homogenization
5. Manufacturing process:
- Machining of base steel barrel
- Centrifugal casting or hardfacing for bimetallic liner
- Precision grinding and polishing of screw surface
6. Testing & quality:
- Dimensional inspection (CMM)
- Hardness testing of coating
- Performance trials in extrusion/injection setup
1. Dimensions:
- Barrel diameter (outer): 80 mm to 250 mm (customizable)
- Screw diameter (base to tip): Tapered from 80 mm to 40 mm (example)
- Length: 1000 mm to 3000 mm (depends on machine size)
- Screw pitch: 30 mm to 80 mm (variable design)
2. Material composition:
- Base material: Alloy steel (e.g., 4140 or 4340)
- Liner/coating: Bimetallic alloy (e.g., Stellite or Colmonoy) or nitride coating
- Hardness: 58-62 HRC (wear-resistant surface)
3. Performance parameters:
- Maximum pressure: Up to 250 bar
- Temperature range: 150°C to 350°C (depending on material)
- Wear resistance: >10, 000 hours (with coating)
4. Screw geometry:
- Flight type: Single or double start helical flights
- Conical angle: 5° to 10° (design-specific)
- Mixing zones: Special mixing elements for homogenization
5. Manufacturing process:
- Machining of base steel barrel
- Centrifugal casting or hardfacing for bimetallic liner
- Precision grinding and polishing of screw surface
6. Testing & quality:
- Dimensional inspection (CMM)
- Hardness testing of coating
- Performance trials in extrusion/injection setup
1. Dimensions:
- Barrel diameter (outer): 80 mm to 250 mm (customizable)
- Screw diameter (base to tip): Tapered from 80 mm to 40 mm (example)
- Length: 1000 mm to 3000 mm (depends on machine size)
- Screw pitch: 30 mm to 80 mm (variable design)
2. Material composition:
- Base material: Alloy steel (e.g., 4140 or 4340)
- Liner/coating: Bimetallic alloy (e.g., Stellite or Colmonoy) or nitride coating
- Hardness: 58-62 HRC (wear-resistant surface)
3. Performance parameters:
- Maximum pressure: Up to 250 bar
- Temperature range: 150°C to 350°C (depending on material)
- Wear resistance: >10, 000 hours (with coating)
4. Screw geometry:
- Flight type: Single or double start helical flights
- Conical angle: 5° to 10° (design-specific)
- Mixing zones: Special mixing elements for homogenization
5. Manufacturing process:
- Machining of base steel barrel
- Centrifugal casting or hardfacing for bimetallic liner
- Precision grinding and polishing of screw surface
6. Testing & quality:
- Dimensional inspection (CMM)
- Hardness testing of coating
- Performance trials in extrusion/injection setup
2. Materials: Typically made from high-quality steel with advanced coatings like bimetallic or nitride layers for enhanced wear resistance.
3. Types:
- Single screw conical barrel
- Twin screw conical barrel (used for specific mixing applications)
4. Advantages over cylindrical barrels:
- Better mixing and homogenization of materials
- Improved pressure and temperature control
- Reduced material degradation
5. Maintenance:
- Regular inspection for wear and coating damage
- Periodic re-coating or refurbishment to extend life
6. Customization:
- Specific screw geometry (flight design, pitch)
- Special coatings for aggressive materials (e.g., PVC processing)
- Size variations for different machine capacities
7. Industry use:
- Plastic extrusion (pipes, profiles, sheets)
- Injection molding (plastic parts manufacturing)
- Rubber processing
8. Performance factors:
- Screw speed and torque
- Barrel temperature zones for precise control
- Material feed rate optimization
1. Dimensions:
- Barrel diameter (outer): 80 mm to 250 mm (customizable)
- Screw diameter (base to tip): Tapered from 80 mm to 40 mm (example)
- Length: 1000 mm to 3000 mm (depends on machine size)
- Screw pitch: 30 mm to 80 mm (variable design)
2. Material composition:
- Base material: Alloy steel (e.g., 4140 or 4340)
- Liner/coating: Bimetallic alloy (e.g., Stellite or Colmonoy) or nitride coating
- Hardness: 58-62 HRC (wear-resistant surface)
3. Performance parameters:
- Maximum pressure: Up to 250 bar
- Temperature range: 150°C to 350°C (depending on material)
- Wear resistance: >10, 000 hours (with coating)
4. Screw geometry:
- Flight type: Single or double start helical flights
- Conical angle: 5° to 10° (design-specific)
- Mixing zones: Special mixing elements for homogenization
5. Manufacturing process:
- Machining of base steel barrel
- Centrifugal casting or hardfacing for bimetallic liner
- Precision grinding and polishing of screw surface
6. Testing & quality:
- Dimensional inspection (CMM)
- Hardness testing of coating
- Performance trials in extrusion/injection setup
1. Dimensions:
- Barrel diameter (outer): 80 mm to 250 mm (customizable)
- Screw diameter (base to tip): Tapered from 80 mm to 40 mm (example)
- Length: 1000 mm to 3000 mm (depends on machine size)
- Screw pitch: 30 mm to 80 mm (variable design)
2. Material composition:
- Base material: Alloy steel (e.g., 4140 or 4340)
- Liner/coating: Bimetallic alloy (e.g., Stellite or Colmonoy) or nitride coating
- Hardness: 58-62 HRC (wear-resistant surface)
3. Performance parameters:
- Maximum pressure: Up to 250 bar
- Temperature range: 150°C to 350°C (depending on material)
- Wear resistance: >10, 000 hours (with coating)
4. Screw geometry:
- Flight type: Single or double start helical flights
- Conical angle: 5° to 10° (design-specific)
- Mixing zones: Special mixing elements for homogenization
5. Manufacturing process:
- Machining of base steel barrel
- Centrifugal casting or hardfacing for bimetallic liner
- Precision grinding and polishing of screw surface
6. Testing & quality:
- Dimensional inspection (CMM)
- Hardness testing of coating
- Performance trials in extrusion/injection setup
1. Dimensions:
- Barrel diameter (outer): 80 mm to 250 mm (customizable)
- Screw diameter (base to tip): Tapered from 80 mm to 40 mm (example)
- Length: 1000 mm to 3000 mm (depends on machine size)
- Screw pitch: 30 mm to 80 mm (variable design)
2. Material composition:
- Base material: Alloy steel (e.g., 4140 or 4340)
- Liner/coating: Bimetallic alloy (e.g., Stellite or Colmonoy) or nitride coating
- Hardness: 58-62 HRC (wear-resistant surface)
3. Performance parameters:
- Maximum pressure: Up to 250 bar
- Temperature range: 150°C to 350°C (depending on material)
- Wear resistance: >10, 000 hours (with coating)
4. Screw geometry:
- Flight type: Single or double start helical flights
- Conical angle: 5° to 10° (design-specific)
- Mixing zones: Special mixing elements for homogenization
5. Manufacturing process:
- Machining of base steel barrel
- Centrifugal casting or hardfacing for bimetallic liner
- Precision grinding and polishing of screw surface
6. Testing & quality:
- Dimensional inspection (CMM)
- Hardness testing of coating
- Performance trials in extrusion/injection setup
1. Dimensions:
- Barrel diameter (outer): 80 mm to 250 mm (customizable)
- Screw diameter (base to tip): Tapered from 80 mm to 40 mm (example)
- Length: 1000 mm to 3000 mm (depends on machine size)
- Screw pitch: 30 mm to 80 mm (variable design)
2. Material composition:
- Base material: Alloy steel (e.g., 4140 or 4340)
- Liner/coating: Bimetallic alloy (e.g., Stellite or Colmonoy) or nitride coating
- Hardness: 58-62 HRC (wear-resistant surface)
3. Performance parameters:
- Maximum pressure: Up to 250 bar
- Temperature range: 150°C to 350°C (depending on material)
- Wear resistance: >10, 000 hours (with coating)
4. Screw geometry:
- Flight type: Single or double start helical flights
- Conical angle: 5° to 10° (design-specific)
- Mixing zones: Special mixing elements for homogenization
5. Manufacturing process:
- Machining of base steel barrel
- Centrifugal casting or hardfacing for bimetallic liner
- Precision grinding and polishing of screw surface
6. Testing & quality:
- Dimensional inspection (CMM)
- Hardness testing of coating
- Performance trials in extrusion/injection setup
1. Dimensions:
- Barrel diameter (outer): 80 mm to 250 mm (customizable)
- Screw diameter (base to tip): Tapered from 80 mm to 40 mm (example)
- Length: 1000 mm to 3000 mm (depends on machine size)
- Screw pitch: 30 mm to 80 mm (variable design)
2. Material composition:
- Base material: Alloy steel (e.g., 4140 or 4340)
- Liner/coating: Bimetallic alloy (e.g., Stellite or Colmonoy) or nitride coating
- Hardness: 58-62 HRC (wear-resistant surface)
3. Performance parameters:
- Maximum pressure: Up to 250 bar
- Temperature range: 150°C to 350°C (depending on material)
- Wear resistance: >10, 000 hours (with coating)
4. Screw geometry:
- Flight type: Single or double start helical flights
- Conical angle: 5° to 10° (design-specific)
- Mixing zones: Special mixing elements for homogenization
5. Manufacturing process:
- Machining of base steel barrel
- Centrifugal casting or hardfacing for bimetallic liner
- Precision grinding and polishing of screw surface
6. Testing & quality:
- Dimensional inspection (CMM)
- Hardness testing of coating
- Performance trials in extrusion/injection setup
1. Dimensions:
- Barrel diameter (outer): 80 mm to 250 mm (customizable)
- Screw diameter (base to tip): Tapered from 80 mm to 40 mm (example)
- Length: 1000 mm to 3000 mm (depends on machine size)
- Screw pitch: 30 mm to 80 mm (variable design)
2. Material composition:
- Base material: Alloy steel (e.g., 4140 or 4340)
- Liner/coating: Bimetallic alloy (e.g., Stellite or Colmonoy) or nitride coating
- Hardness: 58-62 HRC (wear-resistant surface)
3. Performance parameters:
- Maximum pressure: Up to 250 bar
- Temperature range: 150°C to 350°C (depending on material)
- Wear resistance: >10, 000 hours (with coating)
4. Screw geometry:
- Flight type: Single or double start helical flights
- Conical angle: 5° to 10° (design-specific)
- Mixing zones: Special mixing elements for homogenization
5. Manufacturing process:
- Machining of base steel barrel
- Centrifugal casting or hardfacing for bimetallic liner
- Precision grinding and polishing of screw surface
6. Testing & quality:
- Dimensional inspection (CMM)
- Hardness testing of coating
- Performance trials in extrusion/injection setup1. Dimensions:
- Barrel diameter (outer): 80 mm to 250 mm (customizable)
- Screw diameter (base to tip): Tapered from 80 mm to 40 mm (example)
- Length: 1000 mm to 3000 mm (depends on machine size)
- Screw pitch: 30 mm to 80 mm (variable design)
2. Material composition:
- Base material: Alloy steel (e.g., 4140 or 4340)
- Liner/coating: Bimetallic alloy (e.g., Stellite or Colmonoy) or nitride coating
- Hardness: 58-62 HRC (wear-resistant surface)
3. Performance parameters:
- Maximum pressure: Up to 250 bar
- Temperature range: 150°C to 350°C (depending on material)
- Wear resistance: >10, 000 hours (with coating)
4. Screw geometry:
- Flight type: Single or double start helical flights
- Conical angle: 5° to 10° (design-specific)
- Mixing zones: Special mixing elements for homogenization
5. Manufacturing process:
- Machining of base steel barrel
- Centrifugal casting or hardfacing for bimetallic liner
- Precision grinding and polishing of screw surface
6. Testing & quality:
- Dimensional inspection (CMM)
- Hardness testing of coating
- Performance trials in extrusion/injection setup
1. Dimensions:
- Barrel diameter (outer): 80 mm to 250 mm (customizable)
- Screw diameter (base to tip): Tapered from 80 mm to 40 mm (example)
- Length: 1000 mm to 3000 mm (depends on machine size)
- Screw pitch: 30 mm to 80 mm (variable design)
2. Material composition:
- Base material: Alloy steel (e.g., 4140 or 4340)
- Liner/coating: Bimetallic alloy (e.g., Stellite or Colmonoy) or nitride coating
- Hardness: 58-62 HRC (wear-resistant surface)
3. Performance parameters:
- Maximum pressure: Up to 250 bar
- Temperature range: 150°C to 350°C (depending on material)
- Wear resistance: >10, 000 hours (with coating)
4. Screw geometry:
- Flight type: Single or double start helical flights
- Conical angle: 5° to 10° (design-specific)
- Mixing zones: Special mixing elements for homogenization
5. Manufacturing process:
- Machining of base steel barrel
- Centrifugal casting or hardfacing for bimetallic liner
- Precision grinding and polishing of screw surface
6. Testing & quality:
- Dimensional inspection (CMM)
- Hardness testing of coating
- Performance trials in extrusion/injection setup
1. Dimensions:
- Barrel diameter (outer): 80 mm to 250 mm (customizable)
- Screw diameter (base to tip): Tapered from 80 mm to 40 mm (example)
- Length: 1000 mm to 3000 mm (depends on machine size)
- Screw pitch: 30 mm to 80 mm (variable design)
2. Material composition:
- Base material: Alloy steel (e.g., 4140 or 4340)
- Liner/coating: Bimetallic alloy (e.g., Stellite or Colmonoy) or nitride coating
- Hardness: 58-62 HRC (wear-resistant surface)
3. Performance parameters:
- Maximum pressure: Up to 250 bar
- Temperature range: 150°C to 350°C (depending on material)
- Wear resistance: >10, 000 hours (with coating)
4. Screw geometry:
- Flight type: Single or double start helical flights
- Conical angle: 5° to 10° (design-specific)
- Mixing zones: Special mixing elements for homogenization
5. Manufacturing process:
- Machining of base steel barrel
- Centrifugal casting or hardfacing for bimetallic liner
- Precision grinding and polishing of screw surface
6. Testing & quality:
- Dimensional inspection (CMM)
- Hardness testing of coating
- Performance trials in extrusion/injection setup
1. Dimensions:
- Barrel diameter (outer): 80 mm to 250 mm (customizable)
- Screw diameter (base to tip): Tapered from 80 mm to 40 mm (example)
- Length: 1000 mm to 3000 mm (depends on machine size)
- Screw pitch: 30 mm to 80 mm (variable design)
2. Material composition:
- Base material: Alloy steel (e.g., 4140 or 4340)
- Liner/coating: Bimetallic alloy (e.g., Stellite or Colmonoy) or nitride coating
- Hardness: 58-62 HRC (wear-resistant surface)
3. Performance parameters:
- Maximum pressure: Up to 250 bar
- Temperature range: 150°C to 350°C (depending on material)
- Wear resistance: >10, 000 hours (with coating)
4. Screw geometry:
- Flight type: Single or double start helical flights
- Conical angle: 5° to 10° (design-specific)
- Mixing zones: Special mixing elements for homogenization
5. Manufacturing process:
- Machining of base steel barrel
- Centrifugal casting or hardfacing for bimetallic liner
- Precision grinding and polishing of screw surface
6. Testing & quality:
- Dimensional inspection (CMM)
- Hardness testing of coating
- Performance trials in extrusion/injection setup
1. Dimensions:
- Barrel diameter (outer): 80 mm to 250 mm (customizable)
- Screw diameter (base to tip): Tapered from 80 mm to 40 mm (example)
- Length: 1000 mm to 3000 mm (depends on machine size)
- Screw pitch: 30 mm to 80 mm (variable design)
2. Material composition:
- Base material: Alloy steel (e.g., 4140 or 4340)
- Liner/coating: Bimetallic alloy (e.g., Stellite or Colmonoy) or nitride coating
- Hardness: 58-62 HRC (wear-resistant surface)
3. Performance parameters:
- Maximum pressure: Up to 250 bar
- Temperature range: 150°C to 350°C (depending on material)
- Wear resistance: >10, 000 hours (with coating)
4. Screw geometry:
- Flight type: Single or double start helical flights
- Conical angle: 5° to 10° (design-specific)
- Mixing zones: Special mixing elements for homogenization
5. Manufacturing process:
- Machining of base steel barrel
- Centrifugal casting or hardfacing for bimetallic liner
- Precision grinding and polishing of screw surface
6. Testing & quality:
- Dimensional inspection (CMM)
- Hardness testing of coating
- Performance trials in extrusion/injection setup
1. Dimensions:
- Barrel diameter (outer): 80 mm to 250 mm (customizable)
- Screw diameter (base to tip): Tapered from 80 mm to 40 mm (example)
- Length: 1000 mm to 3000 mm (depends on machine size)
- Screw pitch: 30 mm to 80 mm (variable design)
2. Material composition:
- Base material: Alloy steel (e.g., 4140 or 4340)
- Liner/coating: Bimetallic alloy (e.g., Stellite or Colmonoy) or nitride coating
- Hardness: 58-62 HRC (wear-resistant surface)
3. Performance parameters:
- Maximum pressure: Up to 250 bar
- Temperature range: 150°C to 350°C (depending on material)
- Wear resistance: >10, 000 hours (with coating)
4. Screw geometry:
- Flight type: Single or double start helical flights
- Conical angle: 5° to 10° (design-specific)
- Mixing zones: Special mixing elements for homogenization
5. Manufacturing process:
- Machining of base steel barrel
- Centrifugal casting or hardfacing for bimetallic liner
- Precision grinding and polishing of screw surface
6. Testing & quality:
- Dimensional inspection (CMM)
- Hardness testing of coating
- Performance trials in extrusion/injection setup
1. Dimensions:
- Barrel diameter (outer): 80 mm to 250 mm (customizable)
- Screw diameter (base to tip): Tapered from 80 mm to 40 mm (example)
- Length: 1000 mm to 3000 mm (depends on machine size)
- Screw pitch: 30 mm to 80 mm (variable design)
2. Material composition:
- Base material: Alloy steel (e.g., 4140 or 4340)
- Liner/coating: Bimetallic alloy (e.g., Stellite or Colmonoy) or nitride coating
- Hardness: 58-62 HRC (wear-resistant surface)
3. Performance parameters:
- Maximum pressure: Up to 250 bar
- Temperature range: 150°C to 350°C (depending on material)
- Wear resistance: >10, 000 hours (with coating)
4. Screw geometry:
- Flight type: Single or double start helical flights
- Conical angle: 5° to 10° (design-specific)
- Mixing zones: Special mixing elements for homogenization
5. Manufacturing process:
- Machining of base steel barrel
- Centrifugal casting or hardfacing for bimetallic liner
- Precision grinding and polishing of screw surface
6. Testing & quality:
- Dimensional inspection (CMM)
- Hardness testing of coating
- Performance trials in extrusion/injection setup
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